![](https://wkrtcs.bdimg.com/rtcs/image?w=143&md5sum=29b15ee336084080a917b6df4ab5e98b&sign=7141922ea0&rtcs_flag=1&rtcs_ver=3.5&l=webapp&bucketNum=11&ipr={"t":"img","w":"143","h":"55","dataType":"png","c":"word/media/image1.png","imgOriW":149,"imgOriH":57})
文件制订/变更申请单
申请状态：首次发行 修订 废止
文件类型：手册程序文件作业办法指导书技术文件图纸外来文件表单
系统名称 | 质量管理体系 | 文件编号 | JKM-WI-TN-007 | |||||||||||
文件名称 | 降级品处理办法 | 申请单编号 | DCN-1000582 | |||||||||||
总 页 数 | 10 | 版 次 | A1 | |||||||||||
制订/变更前内容 | 制订/变更后内容 | |||||||||||||
一、 | ||||||||||||||
会 签 | ||||||||||||||
生产部 | 品管部 | |||||||||||||
p < class=' _1'> | 制 订 | 审 核 | 批 准 | 【文件发行日即生效日】 发行章 | ||||||||||
p < class=' _1'> | ||||||||||||||
QA-001
1 目的
为规范公司降级品处理，顺畅公司降级品处理过程
2 适用范围
适用于晶科公司所有型号的降级品。
3 职责
3.1 技术部：制定降级品处理办法并及时更新客户要求；
3.2 品质部：按照降级品处理办法监督生产过程；
3.3 生产部：依照降级品处理办法，对降级品进行处理。
4 作业办法
4.1 降级品处理办法
降级组件默认为太阳谷代工组件，贴太阳谷铭牌，使用太阳谷印刷图样纸箱
4.1.1 降级品铭牌
1） 降级品铭牌规格及材质
序 号 | 名 称 | 规 格 | 材 质 | 备 注 |
1 | 铭 牌 | 95×140mm | 覆膜亚白PET | 外加工模板，自己打印参数 |
2） B级品铭牌模板图样如下：
![](https://wkrtcs.bdimg.com/rtcs/image?w=292&md5sum=29b15ee336084080a917b6df4ab5e98b&sign=7141922ea0&rtcs_flag=1&rtcs_ver=3.5&l=webapp&bucketNum=11&ipr={"t":"img","w":"292","h":"430","dataType":"png","c":"word/media/image2.png","imgOriW":562,"imgOriH":888})
3） 铭牌模板内打印内容下
![](https://wkrtcs.bdimg.com/rtcs/image?w=486&md5sum=29b15ee336084080a917b6df4ab5e98b&sign=7141922ea0&rtcs_flag=1&rtcs_ver=3.5&l=webapp&bucketNum=11&ipr={"t":"img","w":"486","h":"220","dataType":"png","c":"word/media/image3.png","imgOriW":760,"imgOriH":344})
4） B级品参数表如下：
150Wp≤Pm ＜180Wp的组件贴170Wp，其余功率按10Wp一档贴铭牌；SVM185M-72 参数表如下：
SVM185M-72 170-200W | |||||
Module Type | SVM170M | SVM175M | SVM180M | SVM185M | SVM190M |
Maximum Power (Pmax) | 170Wp | 175Wp | 180Wp | 185Wp | 190Wp |
Maximum Power Voltage (Vmp) | 35.5V | 35.8V | 36.0V | 36.4V | 36.6V |
Maximum Power Current (Imp) | 4.79A | 4.90A | 5.00A | 5.09A | 5.19A |
Open circuit Voltage (Voc) | 44.3V | 44.7V | 44.8V | 45.0V | 45.2V |
Short circuit Current (Isc) | 5.12A | 5.23A | 5.29A | 5.43A | 5.56A |
Module Type | SVM195M | SVM200M |
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Maximum Power (Pmax) | 195Wp | 200Wp |
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Maximum Power Voltage (Vmp) | 36.8V | 36.9V |
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Maximum Power Current (Imp) | 5.30A | 5.42A |
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Open circuit Voltage (Voc) | 45.4V | 45.6V |
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Short circuit Current (Isc) | 5.67A | 5.80A |
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Nominal operating cell temperature (NOCT) | 48±2℃ | ||||
Maximum System voltage | 1000VDC | ||||
Maximum Series Fuse Rating | 10A | ||||
Operating Temperature(℃) | -40℃~+85℃ | ||||
Dimensions | 1580×808×35mm | ||||
1580×808×40mm | |||||
1580×808×45mm | |||||
1580×808×50mm | |||||
Weight | 1580×808×35mm14.5kg | ||||
1580×808×40mm 15kg | |||||
1580×808×45mm15.5kg | |||||
1580×808×50mm16kg | |||||
200Wp≤Pm ＜210Wp的组件贴200Wp，其余功率按10Wp一档贴铭牌SVM240M-96参数表如下：
SVM240M-96 200-270W | |||||
Module Type | SVM200M | SVM205M | SVM210M | SVM215M | SVM220M |
Maximum Power (Pmax) | 200Wp | 205Wp | 210Wp | 215Wp | 220Wp |
Maximum Power Voltage (Vmp) | 47.0V | 47.2V | 47.5V | 47.7V | 48.0V |
Maximum Power Current (Imp) | 4.25A | 4.34A | 4.42A | 4.5A | 4.58A |
Open-circuit Voltage (Voc) | 58.0V | 58.3V | 58.5V | 58.6V | 58.8V |
Short-circuit Current (Isc) | 4.55A | 4.68A | 4.79A | 4.90A | 5.01A |
Module Type | SVM225M | SVM230M | SVM235M | SVM240M | SVM245M |
Maximum Power (Pmax) | 225Wp | 230Wp | 235Wp | 240Wp | 245Wp |
Maximum Power Voltage (Vmp) | 48.3V | 48.5V | 48.8V | 49.0V | 49.1V |
Maximum Power Current (Imp) | 4.66A | 4.74A | 4.81A | 4.89A | 4.99A |
Open-circuit Voltage (Voc) | 58.9V | 59.1V | 59.2V | 59.5V | 59.7V |
Short-circuit Current (Isc) | 5.11A | 5.19A | 5.27A | 5.35A | 5.50A |
Module Type | SVM250M | SVM255M | SVM260M | SVM265M | SVM270M |
Maximum Power (Pmax) | 250Wp | 255Wp | 260Wp | 265Wp | 270Wp |
Maximum Power Voltage (Vmp) | 49.5V | 50.0V | 50.5V | 51.0V | 51.5V |
Maximum Power Current (Imp) | 5.05A | 5.10A | 5.15A | 5.20A | 5.24A |
Open-circuit Voltage (Voc) | 59.9V | 60.5V | 61.1V | 61.7V | 62.3V |
Short-circuit Current (Isc) | 5.61A | 5.66A | 5.72A | 5.77A | 5.82A |
Nominal operating cell temperature (NOCT) | 48±2℃ | ||||
Maximum System voltage | 1000VDC | ||||
Maximum Series Fuse Rating | 15A | ||||
Operating Temperature(℃) | -40℃~+85℃ | ||||
Dimensions | 1575×1082×45mm | ||||
1575×1082×50mm | |||||
Weight: | 1575×1082×45mm:20.0 kg | ||||
1575×1082×50mm:20.5 kg | |||||
SVM230P-60 200-250W | ||||||
Module Type | SVM200P | SVM205P | SVM210P | SVM215P | SVM220P | SVM225P |
Maximum Power (Pmax) | 200Wp | 205Wp | 210Wp | 215Wp | 220Wp | 225Wp |
Maximum Power Voltage (Vmp) | 28.7V | 28.8V | 29.0V | 29.1V | 29.2V | 29.4V |
Maximum Power Current (Imp) | 6.97A | 7.12A | 7.24A | 7.39A | 7.53A | 7.65A |
Open-circuit Voltage (Voc) | 36.2V | 36.3V | 36.4V | 36.5V | 36.6V | 36.7V |
Short-circuit Current (Isc) | 7.65A | 7.76A | 7.88A | 7.99A | 8.10A | 8.25A |
Module Type | SVM230P | SVM235P | SVM240P | SVM245P | SVM250P |
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Maximum Power (Pmax) | 230Wp | 235Wp | 240Wp | 245Wp | 250Wp |
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Maximum Power Voltage (Vmp) | 29.6V | 29.8V | 30.0V | 30.2V | 30.4V |
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Maximum Power Current (Imp) | 7.78A | 7.89A | 8.01A | 8.12A | 8.23A |
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Open-circuit Voltage (Voc) | 36.8V | 36.9V | 37.2V | 37.4V | 37.6V |
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Short-circuit Current (Isc) | 8.35A | 8.47A | 8.56A | 8.69A | 8.81A |
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Nominal operating cell temperature (NOCT) | 48±2℃ | |||||
Maximum System voltage | 1000VDC | |||||
Maximum Series Fuse Rating | 15A | |||||
Operating Temperature(℃) | －40℃~+85℃ | |||||
Dimensions | 1650×992×45mm | |||||
1650×992×50mm | ||||||
Weight: | 1650×992×45mm :19.0kg | |||||
1650×992×50mm :19.5kg | ||||||
175Wp≤Pm ＜210Wp的组件贴200Wp，其余功率按10Wp一档贴铭牌，SVM230P-6O 参数表如下：
175Wp≤Pm ＜210Wp的组件贴200Wp，其余功率按10Wp一档贴铭牌， SVM240M-6O 参数表如下：
SVM240M-60 200-250W | ||||||||
Module Type | SVM200M | SVM205M | SVM210M | SVM215M | SVM220M | SVM225M | ||
Maximum Power (Pmax) | 200Wp | 205Wp | 210Wp | 215Wp | 220Wp | 225Wp | ||
Maximum Power Voltage (Vmp) | 28.8V | 29.0V | 29.2V | 29.3V | 29.5V | 29.7V | ||
Maximum Power Current (Imp) | 6.94A | 7.07A | 7.19A | 7.34A | 7.46A | 7.57A | ||
Open-circuit Voltage (Voc) | 36.5V | 36.6V | 36.7V | 36.8V | 36.9V | 37.0V | ||
Short-circuit Current (Isc) | 7.51A | 7.62A | 7.76A | 7.85A | 7.97A | 8.08A | ||
Module Type | SVM230M | SVM235M | SVM240M | SVM245M | SVM250M | |||
Maximum Power (Pmax) | 230Wp | 235Wp | 240Wp | 245Wp | 250Wp | |||
Maximum Power Voltage (Vmp) | 29.9V | 30.0V | 30.2V | 30.4V | 30.6V | |||
Maximum Power Current (Imp) | 7.69A | 7.83A | 7.95A | 8.06A | 8.17A | |||
Open-circuit Voltage (Voc) | 37.1V | 37.2V | 37.3V | 37.4V | 37.6V | |||
Short-circuit Current (Isc) | 8.20A | 8.31A | 8.45A | 8.58A | 8.70A | |||
Nominal operating cell temperature (NOCT) | 48±2℃ | |||||||
Maximum System voltage | 1000VDC | |||||||
Maximum Series Fuse Rating | 15A | |||||||
Operating Temperature(℃) | －40℃~+85℃ | |||||||
Dimensions | 1650×992×45mm | |||||||
1650×992×50mm | ||||||||
Weight: | 1650×992×45mm:19.0kg | |||||||
p < class=' _4'> | 1650×992×50mm:19.5kg | |||||||
SVM280P-72 250-305W | ||||||
Module Type | SVM250P | SVM255P | SVM260P | SVM265P | SVM270P | SVM275P |
Maximum Power (Pmax) | 250Wp | 255Wp | 260Wp | 265Wp | 270Wp | 275Wp |
Maximum Power Voltage (Vmp) | 34.7V | 34.9V | 35.0V | 35.1V | 35.2V | 35.4V |
Maximum Power Current (Imp) | 7.20A | 7.31A | 7.43A | 7.55A | 7.67A | 7.77A |
Open-circuit Voltage (Voc) | 43.5V | 43.7V | 43.9V | 44.1V | 44.2V | 44.4V |
Short-circuit Current (Isc) | 8.11A | 8.20A | 8.30A | 8.42A | 8.59A | 8.70A |
Module Type | SVM280P | SVM285P | SVM290P | SVM295P | SVM300P | SVM305P |
Maximum Power (Pmax) | 280Wp | 285Wp | 290Wp | 295Wp | 300Wp | 305Wp |
Maximum Power Voltage (Vmp) | 35.5V | 36.0V | 36.4V | 36.8V | 37.2V | 37.4V |
Maximum Power Current (Imp) | 7.89A | 7.92A | 7.97A | 8.02 | 8.07A | 8.16A |
Open-circuit Voltage (Voc) | 44.5V | 44.7V | 44.9V | 45.2V | 45.4V | 45.6V |
Short-circuit Current (Isc) | 8.81A | 8.85A | 8.89A | 8.95A | 8.98A | 9.05A |
Nominal operating cell temperature (NOCT) | 48±2℃ | |||||
Maximum System voltage | 1000VDC | |||||
Maximum Series Fuse Rating | 15A | |||||
Operating Temperature(℃) | －40℃~+85℃ | |||||
Dimensions | 1956×992×50mm | |||||
Weight | 27.0 kg | |||||
220WP≤Pm ＜260Wp的组件贴250Wp，其余功率按10Wp一档贴铭牌，SVM280P-72 参数表如下：
220WP≤Pm ＜260Wp的组件贴250Wp，其余功率按10Wp一档贴铭牌，SVM290M-72 参数表如下：
SVM290M-72 250-305W | ||||||
Module Type | SVM250M | SVM255M | SVM260M | SVM265M | SVM270M | SVM275M |
Maximum Power (Pmax) | 250Wp | 255Wp | 260Wp | 265Wp | 270Wp | 275Wp |
Maximum Power Voltage (Vmp) | 35.6V | 35.6V | 35.8V | 35.8V | 35.9V | 36.1V |
Maximum Power Current (Imp) | 7.02A | 7.16A | 7.26A | 7.40A | 7.52A | 7.61A |
Open-circuit Voltage (Voc) | 44.3V | 44.4V | 44.6V | 44.8V | 45.0V | 45.3V |
Short-circuit Current (Isc) | 7.75A | 7.90A | 8.00A | 8.13A | 8.35A | 8.37A |
Module Type | SVM280M | SVM285M | SVM290M | SVM295M | SVM300M | SVM305M |
Maximum Power (Pmax) | 280Wp | 285Wp | 290Wp | 295Wp | 300Wp | 305Wp |
Maximum Power Voltage (Vmp) | 36.3V | 36.8V | 37.2V | 37.6V | 38.0V | 38.2V |
Maximum Power Current (Imp) | 7.71A | 7.74A | 7.79A | 7.85A | 7.90A | 7.99A |
Open-circuit Voltage (Voc) | 45.4V | 45.5V | 45.7V | 46.0V | 46.4V | 46.8V |
Short-circuit Current (Isc) | 8.39A | 8.41A | 8.50A | 8.59A | 8.67A | 8.72A |
Nominal operating cell temperature (NOCT) | 48±2℃ | |||||
Maximum System voltage | 1000VDC | |||||
Maximum Series Fuse Rating | 15A | |||||
Operating Temperature(℃) | －40℃~+85℃ | |||||
Dimensions | 1956×992×50mm | |||||
Weight | 27.0 kg | |||||
![](https://wkrtcs.bdimg.com/rtcs/image?w=642&md5sum=29b15ee336084080a917b6df4ab5e98b&sign=7141922ea0&rtcs_flag=1&rtcs_ver=3.5&l=webapp&bucketNum=11&ipr={"t":"img","w":"642","h":"221","dataType":"png","c":"word/media/image4.png","imgOriW":970,"imgOriH":334})
4.1.2 B级品纸箱
1） B级品纸箱规格
2） B级品纸箱正面印刷图样如下图：
![](https://wkrtcs.bdimg.com/rtcs/image?w=535&md5sum=29b15ee336084080a917b6df4ab5e98b&sign=7141922ea0&rtcs_flag=1&rtcs_ver=3.5&l=webapp&bucketNum=11&ipr={"t":"img","w":"535","h":"302","dataType":"png","c":"word/media/image5_1.png","imgOriW":1052,"imgOriH":593})
B级品纸箱侧面印刷图样如下图：
![](https://wkrtcs.bdimg.com/rtcs/image?w=421&md5sum=29b15ee336084080a917b6df4ab5e98b&sign=7141922ea0&rtcs_flag=1&rtcs_ver=3.5&l=webapp&bucketNum=11&ipr={"t":"img","w":"421","h":"406","dataType":"png","c":"word/media/image6.png","imgOriW":5727,"imgOriH":5512})
每种型号组件根据纸箱尺寸不同，缩放图元，确保纸箱印刷美观即可，以打样样品为准
4.1.3 B级品唛头
1）B级品唛头格式如下：
Customer ID： | Pallet No.: | |||||||
Product：SVMXXXX-XX | ||||||||
Cell Type： | ||||||||
Packing:XX Pcs/Carton | ||||||||
Qty：XX Pcs/Pallet | ||||||||
G.W：XXXKg | ||||||||
NO. | S.N. | Voc(V) | Isc(A) | Pm(W) | Vm(V) | Im(A) | FF(%) | |
1 |
| 45.16 | 5.47 | 225.42 | 37.10 | 5.08 | 76.29% | |
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Date： Total Power： Nominal Power： | ||||||||
2）B级品唛头粘贴位置：
B级品唛头以A4塑料袋封好后，粘贴在纸箱侧面印刷的左边方框内
4.1.4 B级品明细表
1） B级品明细表格式如下：
Pallet NO.: | ||
Cell Type: | Mono-Si | |
Dimensions:
| 230Wp , WW , 1650×992×45mm | xx pcs: |
225Wp ,WB, 1650×992×50mm | xx pcs: | |
xx pcs: | ||
xx pcs: | ||
xx pcs: | ||
xx pcs: | ||
xx pcs: | ||
Connector ： | MC4 | xx pcs: |
MC3 | xx pcs: | |
TK | xx pcs: | |
Cell Type: | Poly-si | |
Dimensions:
| 230Wp , WW , 1650×992×45mm | xx pcs: |
225Wp , WB, 1650×992×50mm | xx pcs: | |
xx pcs: | ||
xx pcs: | ||
xx pcs: | ||
xx pcs: | ||
xx pcs: | ||
Connector ： | MC4 | xx pcs: |
MC3 | xx pcs: | |
TK | xx pcs: | |
Total: | xx pcs | |
2）B级品明细表代码：
白背板白边框：WW ；白背板黑边框：WB ；黑背板黑边框：BB ；黑背板白边框：BW
MC3连接器：MC3 ；MC4连接器：MC4 ；泰科连接器：TK
单晶电池片组件：Mono-Si；多晶电池片组件：Poly-Si
备注：实际操作中不存在明细表中的项目可以空缺
3）B级品粘贴位置：
B级品唛头以A4塑料袋封好后，粘贴在纸箱侧面印刷的左边方框内
4.1.5 B级品组件纸箱包装及堆垛方式
B级品除使用铭牌及纸箱不同外，白色塑料护角使用无晶科LOGO护角，其余包材与晶科标准相同。纸箱包装及堆垛方式与晶科标准相同。包装中不体现任何晶科LOGO。
4.1.6 B级品分类包装标准
B级品只按照背板颜色不同、边框颜色不同及连接头型号不同分箱包装；对组件边框厚度、背板颜色、边框颜色及连接头型号另做明细表说明。按照以上标准最后剩余尾数允许混包。明细表格式及粘贴位置见此文件4.1.4项。
4.2 C级品处理办法
C级品采用中性铭牌及中性包装
4.2.1 C级品铭牌
1）C级品铭牌规格及材质
序 号 | 名 称 | 规 格 | 材 质 | 备 注 |
1 | 铭 牌 | 105×108mm | 白色PET | 自己打印 |
2）C级品铭牌图样如下：
3
C 3)C级品参数与B级品相同，具体参照此文件4.1.1 D项
4.2.2 C级品纸箱
1）C级品纸箱规格
![](https://wkrtcs.bdimg.com/rtcs/image?w=610&md5sum=29b15ee336084080a917b6df4ab5e98b&sign=7141922ea0&rtcs_flag=1&rtcs_ver=3.5&l=webapp&bucketNum=11&ipr={"t":"img","w":"610","h":"207","dataType":"png","c":"word/media/image9.png","imgOriW":968,"imgOriH":329})
2）C级品纸箱为中性纸箱，即无任何印刷方式
4.2.3 C级品唛头及分类明细
C级品唛头及分类明细格式均与B极品相同，参照此文件4.1.3A及4.1.4A，粘贴位置为纸箱侧面
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![](https://wkrtcs.bdimg.com/rtcs/image?w=98&md5sum=29b15ee336084080a917b6df4ab5e98b&sign=7141922ea0&rtcs_flag=1&rtcs_ver=3.5&l=webapp&bucketNum=11&ipr={"t":"img","w":"98","h":"20","dataType":"png","c":"word/media/image7.png","imgOriW":98,"imgOriH":20})